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Poplar plywood: properties, weight and working with it

Most of our wooden cutouts are made from poplar plywood. It is pale, light and easy to paint. Here you can find out what it can do, what it weighs and how to work with it.

At a glance

PropertyPoplar plywood
Weightapprox. 410 kg per cubic metre – much lighter than birch or beech
Our cutoutsusually 3 mm thick, so around 1.2 kg per square metre
Surfaceevenly pale, with only a very faint grain
Working with itcut with a fretsaw, sand, drill, laser-cut
Gluingwood glue or craft glue
Outdoorsonly when protected with varnish or glaze – not very weather-resistant

Features

Poplars have a long trunk without knots. This makes the wood easy to work with. The surface of the plywood is evenly pale, with only a very faint grain. It is stable and strong, so it is used for many things: artwork, interior fittings, furniture, packaging and model making.

Poplar plywood is one of the lightest wood-based materials. It weighs approx. 410 kg per cubic metre. That makes it much lighter than birch or beech. It is very easy to cut with a laser – this is how we make our cutouts.

For outdoor use, you should protect poplar plywood with varnish or glaze. It does not cope well with moisture, so it is not very weather-resistant.

How much does a poplar plywood cutout weigh?

Most of our poplar plywood cutouts are 3 mm thick. This gives a weight of around 1.2 kg per square metre:

Shape and sizeWeight
Square 10 × 10 cmaround 12 g
Square 20 × 20 cmaround 49 g
Square 30 × 30 cmaround 111 g
Square 50 × 50 cmaround 308 g
Disc Ø 10 cmaround 10 g
Disc Ø 30 cmaround 87 g
Disc Ø 50 cmaround 242 g

Calculated at 410 kg per cubic metre. Wood is a natural material – the actual weight varies from board to board.

How plywood is made

Plywood is not made from a single piece. Several thin, well-dried layers are stacked on top of each other, each turned by 90°. They are glued and pressed under heat. The cross-glued layers make the board stable and keep it in shape.

Working and gluing

The wood is soft and has a fine structure, so it is easy to work with. You can shape it with a fretsaw, sand it, drill it or cut it with a laser. Wood glue or craft glue is all you need to stick it.

Painting poplar plywood

Many pens and paints work well on the pale, even surface:

  • Coloured pencils
  • Wax crayons
  • Felt-tip pens
  • Permanent markers
  • Paint and acrylic markers
  • Permanent spray
  • Spray paints
  • Calligraphy markers
  • Oil paints and oil pastels
  • Alkyd oil paints
  • Acrylic paints
  • Watercolours and poster paints
  • Chalk
  • Wood glazes and stains

For painting, the plywood should be untreated, clean and free of dust.

Poplar plywood cutouts

Poplar plywood data sheet (PDF) · All materials at a glance